0102030405
China 0.377 9.58mm 3-Conductor AWG 18 Cable - OEM Factory Suppliers for Copper Conductors and FEP Insulation
Technical Specifications
| Construction | ||
| Copper Construction | 19×0.26 mm | 19×0.0102" |
| Insulation (FEP) | 2.45 mm | 0.0965" |
| Number and Size of Wires | — | — |
| Inner Armor | 16×1.08 mm | 16×0.0425" |
| Outer Armor | 20×1.19 mm | 20×0.0470" |
| Average Wire Breaking Strength | — | — |
| Inner Armor | 1977 N | 444 lbs |
| Outer Armor | 2401 N | 540 lbs |
| Physical | ||
| Cable Diameter | 9.58 mm +0.13/−0.05 mm | 0.3772" +0.0051"/−0.0019" |
| Cable Weight in Air | 352 kg/km | 236 lbs/kft |
| 1 hr. Max Temp | 232 ℃ | 450 °F |
| 8 hr. Max Temp | 216 ℃ | 421 °F |
| Cont. Max Temp | 200 ℃ | 392 °F |
| Mechanical | ||
| Cable Breaking Strength | 74 kN | 16,650 lbs |
| Maximum Suggested Working Tension | 37 kN | 8,325 lbs |
| Minimum Shave Diameter | 460 mm | 18" |
| Cable Stretch Coefficient | 1.35 m/km/5kN | 1.2 ft/kft/klbs |
| Electrical | ||
| Voltage Rating | 1200 VDC | 1200 VDC |
| Insulation Resistance | 15,000 MΩ·km | 50,000 MΩ·kft |
| Resistance Typical @ 20 ℃ | 18 Ω/km | 5.5 Ω/kft |
| Capacitance @ 1 kHz | 190 pf/m | 58 pf/ft |
Frequently Asked Questions
Q
What is the maximum continuous operating temperature of this cable?
The cable supports a continuous maximum temperature of 200 ℃ (392 °F). For short-duration operations, it can withstand up to 232 ℃ (450 °F) for 1 hour, or 216 ℃ (421 °F) for up to 8 hours.
Q
What is the cable's maximum voltage rating?
The cable is rated at 1200 VDC, making it suitable for high-voltage downhole electrical applications. The insulation resistance reaches 15,000 MΩ·km, ensuring excellent dielectric performance.
Q
What is the cable breaking strength and recommended working tension?
The cable has a breaking strength of 74 kN (16,650 lbs). The maximum suggested working tension is 37 kN (8,325 lbs), which represents a 2:1 safety factor relative to the breaking strength.
Q
What type of insulation material is used, and what are its properties?
The conductor is insulated with FEP (Fluorinated Ethylene Propylene), applied to a diameter of 2.45 mm (0.0965"). FEP is chosen for its outstanding high-temperature resistance, chemical inertness, and low dielectric loss — ideal for harsh downhole environments.
Q
What is the minimum shave (sheave) diameter required for this cable?
The minimum sheave diameter for this cable is 460 mm (18 inches). Using a sheave smaller than this specification could cause permanent deformation of the armor wires or damage to the internal insulation.
Q
How is the armor construction designed for mechanical protection?
The cable features a dual-armor construction: an inner armor of 16×1.08 mm wires with an average breaking strength of 1,977 N (444 lbs), and an outer armor of 20×1.19 mm wires with a breaking strength of 2,401 N (540 lbs). This layered design provides superior crush resistance, tensile strength, and protection against torque in deep well operations.











